The unique physical and magnetic properties of Fe-Si-Nb-Cu-B alloys [1], such as their low coercivity and high saturation magnetization combined with near-zero magnetostriction, make them attractive for high-frequency applications. Furthermore, their magnetic properties can be tailored by applying a magnetic field or stress during annealing, resulting in uniaxial anisotropy. Here, we study the nanostructure and magnetic domain state of stress-annealed Fe73.5Si15.5B7Nb3Cu1 using atom probe tomography (APT) and transmission electron microscopy (TEM). A 600 MPa stress was applied to selected samples during rapid annealing for 4 s [2], resulting in strong uniaxial anisotropy perpendicular to the stress direction, as confirmed using bulk measurements performed using a superconductive quantum interference device magnetometer. X-ray diffraction and APT studies revealed that the samples comprised 80 vol.% of a crystalline Fe3Si phase with a DO3 structure and 20 vol.% of an amorphous matrix that was enriched in B and Nb, as shown in Fig. 1 [3]. The Fe3Si grain size in the present samples was measured to be (10±3) nm, while Cu clusters were observed to form with sizes of ~6 nm. Specimens were prepared for TEM examination from rapid-annealed Fe73.5Si15.5B7Nb3Cu1 ribbons using an FEI Helios Nanolab 600i dual-beam focused ion beam (FIB) workstation. Structural studies of the samples using TEM revealed a polycrystalline microstructure without any detectable crystallographic texture, as shown in Fig. 1 (b). Fresnel defocus images and off-axis electron holograms were recorded using an FEI Titan TEM operated at 300 kV in magnetic-field-free conditions (< 0.5 mT) with the conventional microscope objective lens switched off. Off-axis electron holograms were recorded using an electrostatic biprism located close to the selected area aperture plane of the microscope. Figure 2 (a) shows a magnetic domain wall (DW) pattern comprising near-perfect 180° and 90° DWs in stress-annealed sample. Figure 2 (b) shows a Fresnel defocus image and off-axis electron holography results obtained from the intersection of a 180° DW with two 90° DWs. The insets show equally-spaced cosine phase contours around the intersection of the DWs in reconstructed phase images recorded from the same region of the specimen. The width (full-width-at-half-minimum) of the divergent contrast arising from a 180° DW in a defocus series of images, extrapolated to zero defocus, provides a value of (53±10) nm, as shown in Fig. 2 (c). Direct measurements from the corresponding phase profiles in electron holograms provided upper limits of (49±3) and (94±3) nm for the widths of the 180° and 90° DWs (not shown).
The authors acknowledge financial support from the German Research Foundation, the Helmholtz Association and the European Research Council.