The well-known Metal Induced Lateral Crystallization (MILC) process [1] is investigated in-situ in transmission electron microscope with a heating sample holder. Model structures were grown onto thermal oxide coated Si substrates consisting of a CVD grown amorphous silicon (a-Si) layer, a silicon oxide (SiOx) mask layer and a thin nickel layer as shown in Fig 1. Windows (10x10 µm2 and 100x10 µm2) were opened in the SiOx mask layer where the Ni came in contact with the amorphous Si layer. Ni and amorphous Si thicknesses were selected such that all the Ni could be accommodated in the underlying Si during nickel-silicide (NiSi2) formation.
Cross sectional TEM specimens of the relevant sample areas near the window edge were prepared with the Focussed Ion Beam (FIB) technique and heat treated in the microscope. The initial state of the specimen before the heating experiment is shown in Fig 2.
Gradual nickel-silicide formation starting from the interface was observed in-situ at temperatures as low as 250°C. A sequence of images taken at different stages of the NiSi2 formation is shown in Fig 3. Further increasing of the temperature caused the whole Ni amount in the window area to diffuse into the a-Si layer and the lateral crystallization to start originating from newly formed NiSi2 seeds. It has been shown earlier [2] that the Ni-MILC phenomenon is based on the formation of NiSi2 precipitates and their subsequent migration through a-Si film, leaving a trail of crystalline Si grown on the lattice-matched silicide, NiSi2, (misfit only 0.4% to Si). At higher temperatures up to 650°C the lateral crystallization process was observed and investigated with analytical tools to prove the migration of NiSi2 phase.
References
1 S. Y. Yoon, S. J. Park, K. H. Kim, J. Jang and C. O. Kim, J. Appl. Phys. 87, 609 (2000).
2 C. Hayzelden and J. L. Batstone, J. Appl. Phys. 73, 8279 (1993)
This research was financially supported in the frame of a Hungarian-Greek bilateral scientific collaboration (project codes TET-10-1-2011-0570 for Hungary and HUN92 for Greece).